[DIY] : Mazda 808/RX3 Tail Lamp Restoration.

Amar Gencos

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Jan 27, 2008
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I did the project coz I gave up my hope of finding a brand new (NOS or maybe from Taiwan) tail lamp. Basically, Mazda 808 parts are very hard to find nowadays. Once found, it is much better if you can save it. As for me, I found the square version of the tailies. I rescued it from a scrapyard, and now, it is time for a treatment that the tailies deserve, a restoration.

This will be a long shot. Stay tuned.

The test subjects. My current tailies and the square model.


The next step is to remove the cover from the lens. It was really hard as some of the screw had already in super rusty condition and some of em had no Philips head anymore. What did I do was cursed it, then try unscrew it. Failed, I cursed it again and pull it as strong as I can BUT be careful with the old plastic cover so that it didnt break. Some of em just broke into pieces some of em still attached to the cover.


Now, remove the lens. BUT please be extra careful especially if the lens is crack like this one. I had broke it anyway. Now it is in 2 pieces. Oh, shit happened sometimes. I had super glue it back.


Clean it up with a strong current water and some cleaning agent.


Once done, dried it up and it is ready to be painted.


And my second victim was..


This one was preety easy to be disassembled as most of the screw had been replaced.


Repeat the cleaning process and dried it up too.


Once dried, tape up the necessary parts and sand it so that some of the surface will be smooth.


I used the flat black spray can. Spray it a few layers and for a finishing, I used the clear coat so that it will be scratch resistant.


While waiting for it to dried up, focus on the polishing job.


And AutoSol-ing the emblem. From this:


To this!


Bee now has a black eye! Looks like she was punched.


Once everything had finished, time to reassemble everything back. Lens were ready to be fitted with the housing.


To make sure the lens is protected from outside moist, use the silicone as a sealant. If you messed up, dont worry. Once the silicone had dried, it becomes a rubber seal. Just pull the spoilt area.


And for the final touch up, the paint marker. Why? This is to make a 'fake' chrome lining to replace the orginal chrome lining that had fade away. This is the hardest part. Take your time, do it slowly, and try your best not to f**k it up.


Once done, spray it with a few clear coat so that the 'fake' chrome didnt fade away.


Once done, assembled everything back and congratulations! You just got yourself a new tail lamp and helping the old relics to be preserved!


Tara...


 

loose_end

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Jul 29, 2009
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Swt ..This is another DIY King ..may I know how you separate the cover of the tail lamp
 

Amar Gencos

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Jan 27, 2008
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rossobloggy.blogspot.com
Swt ..This is another DIY King ..may I know how you separate the cover of the tail lamp
To separate the cover from the inner parts, I just need to remove the rusty bolt that holds the inner parts n the cover, while the lens, a lot of cursing and a screwdriver to pop it up.
 

Amar Gencos

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Jan 27, 2008
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As simple as this:

olskool.org = pro-Toyota only.
KKL = pro-Datsun only.
RS = Open, but mostly in Ipoh.

Can I said it is 'racist' among the car brand?
 

mokomoko

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Feb 20, 2006
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kudos to your great effort!
thats a very good restoration!
I was also wondering how did u pry the lamps away from the casing with all the old glue there? How did u make it easier to get the glass out?
 

Amar Gencos

Known Member
Senior Member
Thread starter
Jan 27, 2008
236
26
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rossobloggy.blogspot.com
kudos to your great effort!
thats a very good restoration!
I was also wondering how did u pry the lamps away from the casing with all the old glue there? How did u make it easier to get the glass out?

Some people use the heat gun, but not too hot or else it will melt.. Me? I just use a small screw driver and tear it slowly... That's why one of the lens break into 2 pieces..

Took me around 45minutes to remove the lens. Slow process..
 

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