Crankcase Filter Modification..

servo

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Jan 13, 2004
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copy and paste from sites...... :D

Reason: I had already started playing around with a primitive ram air system and was about to do the air box mod which would remove the hose from the air box to the crankcase ventilation, so I needed something to put on the crankcase ventilation connection.

Objective: Remove the air box to crankcase ventilation hose and replace the hose with a K&N Breather Filter.

Warning: This mod may not be for everyone. If you live in very cold climates you may have problems, this mod prolongs the amount of time it takes your engine to heat up. This mod is not a permanent modification to your vehicle, in fact it is easily reversible.

Tools and Parts Needed: At maximum 3' of 5/8" radiator hose, a K&N breather filter, a flat head screw driver (preferable a short one), and a few rags.

The Project: The mod is very simple and should take about 5 to 10 minutes from beginning to end. You will be removing the air box to crankcase ventilation hose and replacing it with a hose that is connected to a K&N Breather Filter.

First remove the air box from on top of the throttle body. Connected to the air box will be a short hose (approximately 6 inches long) that connects to the driver's side of the valve cover. This is the air box to the crankcase ventilation hose (what a long name for such a short hose), remove it from both the air box and the valve cover (the crankcase ventilation).

Take the 5/8" radiator hose, stick one end of it in your K&N breather filter and tighten the worm gear clamp on the breather filter tight enough so that the hose can not be pulled out, but not tight enough to deform the circular hose. Place the breather filter anywhere you want under the hood of your car. I initially placed it in front of the battery, later when I made the quad ram air the breather filter had its own ram scoop, but anywhere under the hood will do (I prefer colder air, so a cooler location is best, and one away from moving parts, like the drive accessories, is also nice). Once you have found a suitable location for the breather filter, cut the 5/8" radiator hose to the proper length and connect it to the crankcase vent (as seen in the picture below).



You've now completed the crankcase filter modification, congratulations you've earned yourself somewhere between 1.4% to 3.8% more horsepower (that's approximately 1.3 to 3.5 hp on a bone stock engine, more if you're done some other mods).

Your engine will warm up a bit slower, so this mod may be a problem for drivers who take frequent short trips. The mod will keep your engine a bit cooler, especially with the use of the quad ram air in conjunction with this mod. Since the air box to crankcase ventilation hose is now removed oil fumes (yes, even with the filter some could get up into your air box) can not get into your intake (oil fumes decrease your fuel octane), so this will in effect increase your effective fuel octane level. Mainly it will keep nasty oil from coating your air filter and throttle body (both of which will decrease air flow and performance). The cooler crankcase will yield a little better thermal efficiency, and you will get a slightly cooler intake charge (no hot vent from the crankcase feeding directly into your air box anymore).


happy Diy'ing..... :D
 

GForce

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cut it short...

1. what is the purpose?

2. can be done in all car?

3. pictures worth a thousand word
 

servo

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ayai!! still need pictures...easy one la...on the standard air box there were one hose that back to crankcase......usually people that using Ram pipe don't have to connect back to RAM pipe....so use the small air breather la(k&N/simota)..like this one..... :lol:


so if you still using OEM air box also can do this....but at the end of air box just seal it.....
 

tykoh

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For 4G15 and 4G13 carb engine.... i think this is the hose to install the air breather.
Please refer to the circle witht the red pointer....
happy modifying.... :D
 

fstr

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Apr 19, 2004
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this kinda small filter can have some extra hp's ah? why i dont feel any difference also one :unsure:
 

sky_kids

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agree ler...
i put before..
then duno my stupid friendz steal it...
till now no diffrent at all wo...
but heard some1 said the crankcase paip add a t - joint with the PCV valve.. then they said got diffrent lo..

i listen only.. haven't tried...
 

fstr

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Originally posted by sky_kids@Oct 12 2004, 22:30
agree ler...
i put before..
then duno my stupid friendz steal it...
till now no diffrent at all wo...
but heard some1 said the crankcase paip add a t - joint with the PCV valve.. then they said got diffrent lo..

i listen only.. haven't tried...
skykid, which one make t joint ah?? u know how to draw bro?? t joints are easier to do and i think there shud be some difference, pls advise!
 

sky_kids

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Nov 27, 2003
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as the pic show is the same
jus plug out the the crankcase paip the add a T- joint to the center 1.....
the center pcv paip.... suck alot air when engine started...
if u plug it out when engine start....
your engine will mati...
then if u put it back & start engine then can lo...
i haven't done it yet...
1 of my friend did it dee...

performance .. i duno....
diffrent or not i also never hear him say....
but jus nice trying lor.....

i will do tomorrow... :)
 

tykoh

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Hi sky_kids,

For 4G13 and 4G15 Carb engine. this is the not the correct hose to DIY your micro compressor! This is because this is not the correct PCV. And i had tried before.

The Correct PCV hose is located at the center of the engine.... normally connected with a long nut. The PCV hose is connected to the throttle body (i think). all you need to do its to add a T-joint between this path and connect with your breather with a control valve.

Hope you guys clear on this... hahaha...

it really make differences..... B)
 

sky_kids

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Nov 27, 2003
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tykoh...

follow what u done jus now...
get 1 filter rm15...

almost the same..

oh ya...
i take out the breather...

i stuck the hole then i release it got some sort of air sucking or release lor...
mayb better breathing kua...

don't know much yet
haha
 

servo

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Jan 13, 2004
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haiya..you all ni....the article is nothing to do with PCV la...or DIY PCV..it just a. air breather or Cranckcase breather......PCV is other away around.....this cranckcase hose if pull it out....and start the engines you can see the 'asap'@oil fumes coming out(when idling n' engine get warm)....thats why sometimes...at your air filter@element y'll can found.....oily.... :D.....this for keeps oily fumes out of the engine only....but if you rev the throttle..it will suck air into crankcase block...by doing this your OEM element filter will free of oily....

engine have 2 air ventilation....
1.Crankcase ventilation(usually small hose that attach from air box@air intake hose to block or head..fresh air coming when rev..oil fumes comes out at idling..refer the article back)

2.PCV@positive crankcase ventilation(hose from head to intake plenum..it sucks oily gases@fumes that where not burning complete during internal combs...the intake plenum creates vacuum thats why it sucks)..got to do with enviromental...re-burning process..........
 

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Zthian,

wanted to find out any workshop near KL/PJ/Shah ALam/Subang that good in flushing gearbox? Though of flushing my gearbox and pour in Motul.
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